Sew What? Inc. had the opportunity to really pull a rabbit out of a hat for the current Marc Anthony tour. Not only was the task at hand a challenge in terms of sewing – it was also a challenge based on the very limited time frame. This was our moment to shine by performing some super-high-speed-sewing! Nonstop printing and stitching were in order, and the SW team pulled out all the stops to create this 46’h x 75’w digitally printed brail lift drape in just one week.
Wondering what a brail drape is? The term brail in fact comes from the maritime industry. Brails, in a sailing ship, are small lines used to haul in or up the edges (leeches) or corners of sails, before furling. On a ship rig, these brails are most often found on the mizzen sail. The command is, hale up the brails, or, brail up the sails. Certainly not to be confused with Braille, a tactile writing system for the blind. In this instance the lines are use to lift and unfurl the stage drapery to create a reveal and cover effect that can be operated remotely via the motorized lift system.
For this project, there were a total of 16 vertical lift lines placed strategically on the back side of the drape. We craft these as near-invisible sewn vertical lines with O-rings running vertically to capture the aircraft cable that is used for lifting the drape. Each lift line runs the full 46 feet in height – so there were over 700 running feet of lift line alone on this giant drapery with nearly 500 hand applied o-rings on the back side.
Matching the printed pattern is also a key component. In this case the print was printed onto 9 custom sized widths of fabric. For durability and a gorgeous lighting surface, we chose to direct print onto our crystal poplin. It is important that each printed segment is lined up perfectly before it is sewn. We used thousands of sewing pins to pre-pin by hand all the sections of cloth. So great attention is given to the craft of assembling the drape. Print. Seam. Add lift lines. Finish top, sides and bottom. Add hardware. Insert all the O-rings. Inspect. Fold and ship!
It was a pleasure to work with the Marc Anthony team and specifically with his talented designer Travis Shirley and Roly Garbalosa of Garba Music. Sew What? Inc. was delighted to be a key player in the production of this amazing arena tour!